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4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine

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4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine

4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine
4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine

Large Image :  4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine

Product Details:
Place of Origin: CHINA
Brand Name: GELON
Certification: CE
Model Number: GN-YP-32700
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: USD 35000 / SET
Packaging Details: Wood frame
Delivery Time: 30~45 days
Payment Terms: L/C, D/A, D/P, T/T
Supply Ability: 50 set / month

4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine

Description
Name: 32700 Knead Flating Machine Type: NP2000
Power(VA): 2000 Frequency (Khz): 20
Weight(Kg): 80-100
High Light:

32700 Battery Manufacturing Machine

,

Knead Flat Head Battery Manufacturing Machine

,

Battery flattening Machine

 

4680 32700 Battery Manufacturing Tabless Flating Machine Knead Flat Head

4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 0

 

1 . Equipment introduction:

1.1

This machine is suitable for a cylindrical jelly roll with multi-tabs

1.2

Generator:

  • The circuit adopts international advanced full-bridge voltage regulator circuit, and is optimized to achieve constant voltage output
  • Automatic frequency tracking, no manual adjustment
  • Voltage fluctuation can work range: 150-260V fluctuation period does not affect the output power and operating frequency.
  • It has reached the international technical level of similar products.
1.3

Kneading system of ultrasonic transducer:

  • Precision and stability of machinery.
  • Fixed flange installation
1.4

Advanced ANSYS analysis system:

  • Ultrasonic metal kneading energy exchange system, amplifiers, kneading top pole mold are strictly through the internationally recognized finite element software ANSYS for accurate design and analysis
  • This test method can reach the level of foreign advanced counterparts in ultrasonic mold design,
1.5

Ultrasonic upper and lower poles (knead flat head)

  • Strictly selected imported special die steel, wear resistance, high temperature resistance, good toughness, high mechanical rigidity, small deformation after heat treatment, so the ultrasonic output frequency consistency is high.
  • The amplitude of mechanical high-frequency displacement is large, strong and stable.
  • International leading professional heat treatment technology
1.6

Effect of flating:

  • The surface after kneading is smooth, suitable for the laser kneading after the process.
1.7

Equipment structure composition

(1)The kneading machine is mainly composed of ultrasonic generator, transducer, upper and lower acoustic pole, etc

(2)The circuit mode is full-bridge high-power acoustic pole type, which must have stable performance and strong output.

(3)The upper and lower acoustic poles are made of new alloy materials with good wear resistance

1.8

(1)Equipment power requires power supply: Single phase 220VAC±10%.

(2)Air source: pressure 0.4~1MPa, humidity less than 48%, temperature not higher than 45℃

2. Overall application requirements

2.1 All components are of metal construction
2.2 For the convenience of machine maintenance and transportation, are separate structure.
2.3 The working drive of the equipment is pneumatic drive.
  • Technology statement:
No. Item Details
3.1 Foil(thickness)

(1)Cathode:

Al 0.015-0.020mm.

(2)Anode:

Copper foil 0.009-0.012mm.

3.2 Jerry roll size Height 67.5mm, there are 5mm uncoated foil area for both cathode and anode side. Completed height is 77.5mm before flating. Both foil is aluminum. Diameter of jelly roll is 29-31.5mm
3.3 Flating way

 4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 1

Anode Cathode

(Just for reference)

 

3.4

Flating head design

 

4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 2
3.5 Flating data
  • Flating time:0.2-1S(0-60s can be adjustable in this program)
  • Flating pressure:0.1MPa~1MPa, adjustable.
3.6 Flating head
  • Imported special steel materials
  • Ultrasonic kneading conforms to the principle standard of ultrasonic acoustics.
3.7 Installation of ultrasonic kneading platform
  • Manual operation with tooling platform
  • .The automatic line only provides ultrasonic energy exchange system and ultrasonic generator, and the tooling is designed by the whole line manufacturer according to the direction and convenience of the whole line.
3.8 Amplitude adjustable range Semi-cycle 20~60um.
3.9 Energy converter
  • Frequency difference between transducers≤400Hz.
  • Impedance difference between transducers≤4Ω.
  • Capacitance difference between transducers≥30MΩ.
3.10 Electric power frequency
parameter
  • Input maximum power:4000VA.(adjustable)
  • Ultrasonic frequency:20KHZ.(automatic tracking)
  • Constant amplitude, constant pressure, constant current(adjustable)
  • Flating mode: time mode (Siemens program LOGO control).
3.11 Equipment control direction
  • Hand motor is controlled by foot switch signal
  • Supporting production line for IO line signal control
3.12 Kneading ability
And acceptance Instructions
3.13 Designed life of equipment
  • Overall structure: ultrasonic generator, ultrasonic transducer system, ultrasonic up and down acoustic poles, pneumatic components, frame, workbench, etc. (Hand motor with workbench, without workbench with production line)
  • The designed service life of the equipment is 10 years. Service life 10 years The user must ensure that the products, processes, and materials are consistent, that the operators have received professional training from the supplier, and that the demander regularly maintains the equipment every week.
3.14 Machine drawing

4680 32700 Battery Manufacturing Tabless Knead Flat Head Flattening Machine 3

 

3.15

Machine unit

 

1, Dust removal device (with dust removal machine);

2, The battery should have the end face reference positioning;

3, The fixture in contact with the battery is non-metallic;

4, Clamp fast and reliable (no axial movement);

5, There is only one set of ultrasonic devices (only kneading the positive electrode)

 

  • Generator size( LxWxH ):

3880 electricity box:520 mm 480 mm390 mm;

  • Knead head size (Top side: LxWxH ):

420mm x295mm x473mm

Contact Details
Shandong Gelon Lib Co., Ltd

Contact Person: Ekain Zhang

Tel: +8618669965529

Fax: 86-0539-8067529

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