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Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly

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Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly

Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly
Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly

Large Image :  Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly

Product Details:
Place of Origin: China
Brand Name: Gelon
Payment & Shipping Terms:
Minimum Order Quantity: 1
Packaging Details: Standard Export Carton
Delivery Time: 30-45 Working Days
Payment Terms: T/T

Automatic Dual-Station Z-Fold Stacking Machine with CCD Vision Positioning for High-Speed Lithium Battery Assembly

Description
Sealing Length: 190mm Coating Methode: Slot Die Coating
Controlsystem: PLC With Touchscreen Interface Equipment Net Weight: About 68Kg
Voltage: 380V 50HZ Powe Supply: AC220V/50Hz.110V/60Hz Or Customize
Mechanical Tape Speed: 0.5-7.5m/min Max Punching Depth: 6mm
Dimension: 13''L X 12''W X 21''H Sealing Edge Width: Max.6mm(standard)
Machine Type: Lab Slot Die Coating Machine Press: 1T/2T/3T/5T/10T
Side Sealing Time: Advice 3~4s Structure: Single Arm Type
Weight: 1200 Kg

Automatic Dual-Station Z-Fold Stacking Machine for Lithium Battery Assembly
Product Overview

The GELON Automatic Dual-Station Z-Fold Stacking Machine is engineered for high-speed, high-precision stacking of cathode electrodes, anode electrodes, and separators in lithium battery cell manufacturing. Featuring dual-station simultaneous stacking technology, this machine significantly enhances production efficiency while maintaining exceptional stacking accuracy and product consistency.

This integrated system combines automatic separator unwinding, EPC alignment, CCD vision positioning, robotic electrode handling, Z-fold stacking, separator cutting, automatic taping, and cell unloading into one intelligent production platform. Advanced servo motion control and precision vision inspection ensure accurate electrode alignment, stable separator tension, and reliable cell assembly throughout the manufacturing process.

Designed for battery manufacturers, pilot production lines, and research institutions, this machine is ideal for high-quality pouch cell production requiring stable, efficient, and automated stacking performance.


Main Features
  • Dual-station simultaneous Z-fold stacking for enhanced productivity
  • High-speed automatic electrode stacking capability
  • CCD vision positioning system with superior alignment accuracy
  • Automatic separator unwinding with EPC control
  • Servo-driven robot arm handling system
  • Automatic separator cutting and cell taping
  • Intelligent multi-sheet detection and NG rejection
  • Automatic dust collection and static elimination
  • PLC touch screen control with comprehensive parameter management
  • Compatible with MES communication interface
  • Fully enclosed structure with FFU clean air system
GELON Automatic Dual-Station Z-Fold Stacking Machine front view
GELON Automatic Dual-Station Z-Fold Stacking Machine operational view
Technical Specifications
Item Specification
Product Automatic Dual-Station Z-Fold Stacking Machine
Stacking Method Dual-Station Z-Fold Stacking
Application Lithium Battery Cell Assembly
Suitable Battery Pouch Cell / Sodium-ion Battery
Stacking Speed ≤0.6 s/pcs (Single Station)
Overall Machine Speed 0.3 s/sheet
Auxiliary Time ≤12 s
Electrode & Separator Alignment ≤±0.2 mm
Adjacent Electrode Alignment ≤±0.2 mm
Overall Electrode Alignment ≤±0.3 mm
Separator End Alignment ≤±0.4 mm
CCD Positioning Accuracy ≤±0.1 mm
Camera 5 MP Vision Camera
EPC Accuracy ≤0.3 mm
Static Voltage ≤300 V
Tape Cutting Accuracy ±1 mm
Taping Accuracy ±1 mm
Compressed Air 0.5-0.7 MPa
Air Consumption 800 L/min
Vacuum Pressure -70 kPa
Vacuum Consumption 400 L/min
Power Supply AC380V, 50Hz
Power 12 kW
Machine Size 2150 × 4500 × 2400 mm
Weight Approx. 5500 kg
Applications
  • Lithium-ion pouch cell manufacturing
  • Sodium-ion battery production
  • Battery pilot production lines
  • EV battery manufacturing
  • Energy storage battery production
  • Battery research institutes
  • Automated battery assembly lines
About GELON

GELON is a professional supplier of lithium-ion battery materials, laboratory equipment, battery manufacturing machines, and complete production line solutions. We provide comprehensive one-stop services covering battery material supply, equipment manufacturing, process consultation, technical support, and turnkey production line projects.

With customers in more than 80 countries and regions worldwide, GELON has established a strong reputation for delivering reliable equipment, customized solutions, and comprehensive after-sales service. Our products are widely used by universities, research institutes, battery manufacturers, and energy storage companies globally.

Whether you are establishing a battery laboratory, pilot production line, or full-scale lithium battery factory, GELON is committed to providing efficient and advanced battery manufacturing solutions.

GELON battery manufacturing equipment showcase
GELON production line overview
GELON battery assembly process
GELON manufacturing technology demonstration
GELON equipment precision components
GELON automated production system
GELON complete battery manufacturing solution

Contact Details
Shandong Gelon Lib Co., Ltd

Contact Person: Ekain Zhang

Tel: +8618669965529

Fax: 86-0539-8067529

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