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GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production

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China Shandong Gelon Lib Co., Ltd certification
China Shandong Gelon Lib Co., Ltd certification
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GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production

GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production
GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production

Large Image :  GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production

Product Details:
Place of Origin: China
Brand Name: Gelon
Certification: CE
Model Number: GN-DP200A
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: 69680USD
Packaging Details: Wooden case
Delivery Time: 35-40 days
Payment Terms: L/C,D/A,D/P,T/T,Western Union
Supply Ability: 500 sets/month

GELON GN-DP200A High-Precision Automatic Stacking Machine with Z-shaped Folding and Linear Servo Motion for Battery Production

Description
Reference Shape Size: 2300×1700×1900 Mm(L×W×H) Width(mm): 210 Mm Customer Provide(Separator Size Design By Customer)
Thickness(mm): φ250 Inner Diameter Of Paper Cylinder(mm): φ76 .2(3")
Auxiliary Time For Completion Of Individual Cores(S): 15-22 Contrast Accuracy Between Electrode Sheet And Separator: Center Deviation±0 .2mm
Electrode Overall Alignment Accuracy: ±0.2mm (Closing Alignment±0.5mm) Net Weight: Approx. 1000 Kg
Adjustable Fixture Width Range: ±10mm(adjustable)

GN-DP200A High-Precision Automatic Stacking Machine for Battery Production Line

Product Description

This device uses the manipulator left and right to move, in the two poles limit to pick up the electrode material, in the middle position alternately put the materials to stack, and simultaneously completes the Z-shaped folding of separator during the left and right movement. So back and forth to finish the entire core's stacking and assembling.

The manipulator adopts linear servo motion module achieving high speed, smooth and accuracy. Separator put materials with constant tension, and in the process of putting materials, there is a correction mechanism to control the neatly consistent discharge. The electrode silo adopts linear servo motion module to convert different electrode sheets.

Automatic Stacking Machine 1
Automatic Stacking Machine 2
Automatic Stacking Machine 3
Contact for details
Email: Nirvana@libgroup.net
WhatsApp/Mobile/Wechat: +86-18774688262

Equipment Technical Parameters
Reference shape size 2300×1700×1900 mm (L×W×H)
Reference weight 1000kg
Power source AC220V single phase;voltage pulsation±10%;power:4kW
Compressed air 0.6~0 .8Mpa (4-6kgf/cm2), Compressed air flow per unit 100L/min, unilization ratio50%
Ambient temperature 20~35℃
Relative humidity 5~55%HR
Environmental cleanliness No less than 100,000grade, no corrosive gas, liquid, explosive gas
Vacuum source Customer-owned
Air supply -0.6Mpa (Self-provided air source)
Rate of movement (Failure caused by equipment only) ≥95%
Pass rate (Except for bad incoming materials) ≥99%
  1. The electrode transfer and loading adopts precision servo motor control to ensure the accurate positioning of the laminations.
  2. Electrode bending double-chip device for electrodes bending can avoid sucking multiple pieces at a time
  3. Electrode secondary re-preposition. The alignment device ensures accurate positioning of the electrode
  4. The separator rectifying device can ensure the accurate
  5. The automatic ion blowing device of the material box makes the electrode automatically drift away to ensure that the electrode will not suck too much
  6. Secondary counter-position blowing dust removal device make sure the stacking electrodes are free of dust
  7. Cathode and anode electrode lifter guarantee the cathode and anode electrodes are always at the same height
  8. The separator unwinding has the function of constant tension, which ensures that the separator tension is basically constant when stacking
  9. The separator is cut off automatically
  10. Battery core automatic taping

Process Performance

Process Performance Diagram
Specification Item Specification
Rack

1, Support the whole machine

2, Equipped outer cover

Trough Mechanism

1, Electrodes storage

2, Lift the electrodes in the trough in time with the progress of the stack

Press grasping

1.Compress and position electrodes

2.Compress Separators

Suction Mechanism

1.Move the electrodes from the trough to the calibration worktable

2.Move the electrode from calibration worktable to stacking table

3.Adopt double suction cup,with high efficiency and accurate action

Separator unwinding system

1. Feeding with pneumatic tighten method equipped with high level Unwinding correction device;

2. Separator use integral correction method;

3. With unwinding tension control system

Electrodes box feeding system

1. The electrodes box with brush device to separate the sticky electrodes;

2. The electrodes box with floating blowing device;

3. There is a negative pressure suction pipe at the bottom of the electrode box to ensure that the dust generated during the reclaiming process does not overflow;

4. The contact surface of the electrode box and the electrode is specially treated to avoid damage to the electrode.

Electrode secondary positioning system

1. It has mechanical positioning method to position the electrode to ensure the accuracy of the electrode stacking;

2. The secondary positioning platform has the detection function of multiple pieces sucking. After detecting multiple pieces sucking, it will automatically stop and alarm;

3. Ensure the dust generated during the reclaiming process does not overflow.

Electrode secondary positioning system diagram
Main Stacking table system

1. Ensure electrode does not shift during the stacking process;

2. Ensure the stacking process is always at the same height to meet different cell thicknesses.

3. Can rise and fall with the thickness of the electrode

Adhesive tape mechanism

After stacking completed, cell is sent to tail roll position. after the auto tail roll ,cut off separator.stick adhesive tape on cell.

Drawstring mechanism

Remove the glued cells out

Electrical control

Control the safe operation of the whole machine

Remark:

  1. After the machine is in place, the purchaser shall cooperate with the supplier to debug until the process requirements of the purchaser are met.
  2. The demander appoints professionals to be responsible for the management of equipment and molds, and the supplier is responsible for the training of installation and commissioning.
  3. The supplier shall provide operation and maintenance instructions and detailed instructions for related instruments and meters. The demander operates in accordance with the "Operation Manual".
  4. The warranty period is one year. During this period, tool loss, etc. are not included.
  5. The main body of the equipment is colored in computer white, and the customer can specify the coloring.
About Gelon Lib Group
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Contact for details
Email: Nirvana@libgroup.net
WhatsApp/Mobile/Wechat: +86-18774688262

Contact Details
Shandong Gelon Lib Co., Ltd

Contact Person: Ekain Zhang

Tel: +8618669965529

Fax: 86-0539-8067529

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