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GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

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GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D
GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

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Product Details:
Place of Origin: China
Brand Name: Gelon
Certification: CE
Model Number: GN-360S
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: 86,977 - 99,999 USD
Packaging Details: Wooden case
Delivery Time: 45-60 days
Payment Terms: L/C,D/A,D/P,T/T,Western Union
Supply Ability: 500 sets/month

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

Description
Origin: Guangdong, China Trademark: Gelon
Highlight:

slot die coating machine

,

comma bar coating machine

,

lithium battery R&D coater

High Precision GN-360S Lab Slot Die & Comma Coating Machine for Lithium Battery Electrode Roll to Roll Coater


GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D


The GN-360S is an all-in-one machine that offers a variety of coating methods to meet different process requirements. Primarily used for surface coating of lithium-ion battery anodes and cathodes, it is a compact experimental coating device. By switching between coating modes and coating head assemblies, this equipment can perform two types of coating: doctor blade coating and slot die coating. Doctor blade coating enables continuous coating, while slot die coating; the slit extrusion die head, slit extrusion die head gasket, and screw pump feeding system, in conjunction with the coating valve body, can achieve continuous coating, intermittent coating, striped coating, grid coating, and other types of coating functions.

Contact for details

Email: Nirvana@libgroup.net

WhatsApp/Mobile/Wechat: +86-18774688262

Products Description

Modular structure can achieve two different coating methods

1 Comma bar coating method

1. Continuously coating is ok, and its with a wider coating window;

2. Use comma bar with precision adjustment mechanism and micrometer to achieve thickness adjustment;

3. Feeding with trough;


2 Slot die coating method

1. Coating valve cooperating with die gasket, user can achieve continuous coating,intermittent coating, Strip coating, grip coating, etc;

2. Metering pump feeding, slurry closed operation, user can adjust the feeding amount according to the coating speed;

3. Slot die coating with high coating precision and good coating consistency;


3 System control

1. The system uses EtherCAT bus control;

2. Substrate closed-loop tension control;

3. Equipped with infrared, unwinding correction, winding correction, and high correction precision;

4. Baking method, hot air oven, hot air circulation, air blowing up, user can get good dry effect;

 

I. Technical parameter

 

1. Substrate parameters

 

Positive

Negative

Remarks

Substrate

Aluminum foil

Copper foil

 

Width (mm)

280~400

280~400

 

Thickness(um)

11~30

6~30

 

 

2. Slurry parameters

 

 

Positive

Negative

Remarks

Materials

LCO,LFP,LMO,NMC,etc

Graphite,LTO, etc

 

Solvent

NMP(Oily/DI-water( Water-based)

 

Solid content (t%)

(38~80±3)

(35~65±3)

 

 

Proportion of slurry(g/cm3)

 

1.5~3.0

 

1.0~2.0

 

Viscosity(cps)

2000~20000

1000~10000

 

Binder

PVDF/Water-based

PVDF/SBR

 

 

3. Coating electrode sheet parameters

 

 

Cathode electrode

Anode electrode

Remarks

Dry thickness of single- sided coating (μm)

50~150

50~150

Related to Particle size

Coating width (mm)

≤320

≤320

 

Mechanical speed (m/min)

15m/min

15m/min

 

Coating speed (m/min)

≥1m/min

≥1m/min

Related to slurry

 

Coating method

 

Intermittence coating or continuous coating

Density of one side

coated surface (g/㎡)

35~300

35~300

 

 

4. Machine Parameters

 

Roll width

500 mm

Effective coating width

<380mm

Weight range of single coated film

35~300g/㎡

 

Power supply

380V x 50Hz,3 phase (control power supply 220 V x 50Hz, single phase) voltage fluctuation range 10%~-10% voltage fluctuation

range

 

Total power

Maximum 15KW (When electric heating, the normal working power is about 40% of the maximum starting power.) Control heating with a power amplifier.

 

 

Gas source

0.6MPa~0.8MPa, air pressure fluctuation ±1%(clean air after water removal, no oil, filtration, steady pressure, )compressed air consumption 0.5 m3/h; compressed air is divided into two ways one for coating valve, equipped with special gas storage tank (0.3 m3/h), the other way to feed pressure belt cylinder, clamping

cylinder and so on (0.2 m3/h).

Appearance Color

Nickel plated nose, box part stainless steel, black or customer specified

Ground requirements

The foundation is cement ground or terrazzo ground, flatness ±5

mm/㎡, bearing capacity 1500㎏/㎡

Coating Part temperature

23 ± 4℃

Coating part humidity

45%RH (No condensation)

5.Oven Partial Parameters


Air duct structure

Upper and lower air ducts

Drying oven

1 ovens

Total oven length

2m

Single oven length

2m

Oven heat source

Electric heating, hot air circulation structure

Single oven heating power

10KW/2m

Oven temperature

Max150℃, temperature difference Max150℃±5℃ in single oven

Blow mode

A hot fan provides air

Air circulation mode

Independent air volume control, up and down air volume through the valve control

Surface temperature outside the box

≤50℃

Oven materials

Stainless steel, inner tank (SUS304 :1.0mm), housing (SUS201 :2.0mm)

 

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

 








 

       2. Coating mechanism

 

No.

Item

Technical description

 

1

 

Frame structure

Integrated vertical plate structure, holding processing, plus precision positioning pin to ensure position

accuracy and stability.

 

 

 

 

2

 

 

 

 

Unwinding part

 

Correction

Corrective forms

Photoelectric edge patrol, motor drive, integral movement correction

Correction stroke

±50mm

 

 

Unwinding

Unwinding form

Active unwinding of servo motor

Roll up form

3 inch expansion shaft ,1000 KG load

Max roll diameter

φ300

 

 

3

 

 

Roller

Size

Φ210*500, circle beats 0.002 mm

Materials

Carbon steel, chrome plated surface

Drive mode

Servo Motor and Gear Reducer

 

 

4

 

 

Rubber roll

Size

Φ210*500

Materials

Core package corrosion resistant

 

Drive mode

Servo Motor Gear Reducer

 

 

5

 

 

 

 

 

Coating pattern

 

 

slot die extrusion

Effective Width 300 mm, Material: Stainless Steel plated cemented carbide

 

 

Head position control system

Servo motor + guide rail + ball screw (ensure that the extrusion head X and Y move in a controlled direction

and X in a manual direction + final mechanical positioning)

Squeeze head membrane tibial pressure

High precision pressure gauge 0-1 MPa

 

 

 

6

 

 

Feeding system

Screw pump

Servo control feed

Transfer tank

10-60 L, thermostatic control, level control, pneumatic stirring, filter

Valve

Servo control, feeding, feeding back pressure monitoring

Pipeline system

Sanitary piping system, no dead band

 

 

7

 

Tension control system

Structure form

Swing arm tension, low friction cylinder

Control mode

Speed control, torque control

Tension (N)

30~80N

8

roller

Aluminum alloy roller φ80*500, hard oxidation

 

9

 

Operating platform

Touchscreen

Operate by functional interface

Press button

Some functions are the same as press button

 

3. Oven section

 

1

Model

Upper and lower air supply

2

Drying length

2m /oven x1= 2m

 

3

Hot air temperature

RT – 140 °C

Temperature control accuracy :1°C ± temperature setting value

Hot air temperature :±3°C section temperature at nozzle

4

Heating mode

Electric heating

 

5

 

Equipment material

Inner surface: SUS304 steel plate

Outer surface: surface treated steel plate

Heat insulation layer :100 mm thick, filled thermal insulation cotton

 

 

 

6

Hot air circulation system:

 

① Circulating fan

304 stainless steel for air contact area; with primary filter (150 mesh stainless steel mesh, removable cleaning), frequency

converter regulated

② heater

Stainless Steel Electric Heating

7

Circulating air ducts

SUS304 steel plate with heat preservation

8

Total exhaust fan

2.2KW/1 oven

9

Total air volume

Air volume 100-300 M3/h

10

Filter (fresh air)

150 mesh stainless steel mesh

11

Solvent recycling system

No available, only the installation interface is reserved


4. Collection Part

 

No.

Item

Description

1

Framework

Large vertical plate structure (nickel plating on surface)

2

Connection mode

Manual connection

3

Rewinding direction

Up or down

4

Rewind diameter

Max 300 mm

5

Roller weight

Max 1000 kg/roll

 

6

 

Driver

Direct output tension of servo motor Tension range :30-80 N/ total width

 

7

 

Mandrel

Inner circle diameter: 76-80 mm

Material: aluminum tube, carbon steel tube, ABS reinforced plastic, paper tube

 

8

Rewind reel

Inflatable shaft structure 3 inches

9

Guide roll

Aluminum roller with surface positive treatment

10

Correction system

High speed correction system

11

Correction stroke

±50 mm stroke

12

Correction accuracy

Rewinding: accuracy ±0.5 mm

 

5. Electrical control system

 

No

Item

Description

 

1

Main control system

OMRON touch screen, OMRON bus system, module, servo system; touch screen and common keys installed on the left side

of the head of the electric cabinet;

 

2

 

Running and operation mode

Manual, automatic, emergency stop;

The main control system is on the nose touch screen;

Button operation can be performed on the front and back of the whole machine

 

3

Operation condition setting

and data processing

Coating line speed, tension control, coating settings can be set through the touch screen, display

4

Count function

Length of coating counting

 

5

Coating thickness

on-line detection system

Provision of communication ports with on-line thickness measurement systems

 

 

 

 

6

 

 

 

Electric control system

The control cabinet and the power cabinet are divided into boxes; the power cabinet is installed in the middle of the oven area and does not occupy additional space;

Separate design of the electric cabinet in the oven area, each section is equipped with an independent control cabinet;

All control cabinets have a sealed, positive pressure structure, and the positive pressure air source is provided by the customer; each

control cabinet adopts network cable transmission, which has high reliability, anti-interference, space saving and easy maintenance.

 

 

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D

GELON GN-360S High-Precision Slot Die & Comma Bar Coating Machine | The Ultimate Flagship for Lithium Battery R&D




Contact Details
Shandong Gelon Lib Co., Ltd

Contact Person: Ekain Zhang

Tel: +8618669965529

Fax: 86-0539-8067529

Send your inquiry directly to us (0 / 3000)