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Product Details:
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| Origin: | Guangdong, China | Trademark: | Gelon |
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| Model: | GN-S400P | ||
| Highlight: | Automatic Electrode Die Cutting Machine,Roll to Sheet Electrode Punching Machine,Auto Stacking Battery Electrode Cutting Machine |
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Product Overview
The Automatic Lithium Battery Electrode Die Cutting Machine is specially designed for continuous die cutting of roll-type cathode and anode electrodes used in lithium-ion stacked battery manufacturing.
The machine integrates automatic roll feeding, unwinding, web guiding, tension control, precision die cutting, PET film feeding, electrode transfer, dust removal and automatic stacking.
Equipped with a precision die-cutting system and synchronized PET film feeding mechanism, it converts continuous electrode rolls into individual electrode sheets with customized shapes and dimensions, including electrode tab structures.
The machine is designed for the electrode preparation process before battery stacking, helping improve production efficiency and maintain consistent cutting quality.
Automatic Roll Feeding: Supports roll-type electrode material with motor-driven automatic unwinding.
Automatic Web Guiding: Uses precision sensors and a servo-driven adjustment mechanism to correct electrode material alignment.
Adjustable Tension Control: Maintains stable material feeding through an adjustable tension and buffer system.
Precision Die Cutting: Uses customized cutting dies to punch and form cathode and anode electrodes into the required shapes.
Automatic Electrode Transfer: A servo-driven transfer mechanism with vacuum suction cups moves finished electrode sheets accurately.
Automatic Stacking: Automatically transfers and stacks finished electrodes into collection magazines.
PET Carrier Film Feeding: Provides synchronized PET film feeding and automatic carrier film discharge.
Waste Collection: Collects cutting waste in a dedicated waste collection box.
Dust Removal: Uses a brush cleaning station and dust collection system to remove dust from the PET carrier film.
I. Equipment Introduction
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No. |
Item |
Description |
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1 |
Overview |
Equipment used for die-cutting of cathode and anode electrodes in lithium-ion stacked batteries. This device can achieve continuous punching of rolled electrodes, and automatically receive them. We can provide various shapes of cutter molds according to customer requirements to achieve the molding of battery electrodes of different sizes. The equipment is equipped with a precision punching system and a PET film synchronous feeding device to achieve automatic punching and forming of the roll material (including the tab structure). After punching, the PET film is automatically output and fed into the feeding box, and finally collected manually. It is specially designed for the pre stacking process and has high-speed operation characteristics, effectively controlling the burrs and powder shedding of the pole pieces |
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2 |
Action Flow |
1. Automatic continuous forming of electrodes , feeding of rolled electrodes, automatic unwinding and correction, adjustable tension, equipped with electrodes storage device, and automatic collection of waste materials (there is a waste collection box, and the waste materials after punching and cutting are directly dropped into the waste box) |
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3 |
Features |
1. Rolled electrode feeding, with die cutting achieved by a cutter template; 2. Automatic stacking and receiving of finished electrode by a robotic arm; 3. PET film material carrier discharge, the carrier can be quickly replaced; 4. Servo drive, adjustable cutting amount and cutting speed for die-cutting; 5. Die cut products have small burrs and less powder loss. |
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4 |
Notes |
1. Before each work, carefully wipe the surface of the die cutter with a soft cloth dipped in alcohol and keep it clean. 2. Regularly lubricate the moving parts with oil to maintain smooth movement. 3. Regularly inspect the screws, nuts, pins and other fasteners in various parts of the machine to prevent loosening and prevent machine quality accidents and personal accidents. |
I. Equipment Mechanism Name
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Name |
Picture |
Description |
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Electrode unwinding mechanism |
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1. Roll feeding mechanism. 2. The electrode is fixed with an air expanding shaft, and the surface is equipped with rolling bearings for easy installation and quick material replacement. 3. Motor driven, program controlled automatic unwinding. 4. The unwinding correction is driven by a motor through a precision screw, and the unwinding mechanism moves on the guide rail to achieve correction positioning. With the help of high-precision sensors, it quickly corrects the errors in the feeding and winding of cathode electrodes; |
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PET film cutting platform |
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1. Using precision cylinder components and cutters to cut PET film |
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Clamping mechanism |
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1. Tighten the electrode and PET film, and use a screw to drive the electrode for transportation |
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Die cutting mechanism |
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1. Driven by a servo motor and guided by a linear bearing, the laser rubber plate cutting die is driven up and down to punch and cut the electrodes into shape; 2. The cutter can be quickly installed and replaced; 3. The cutter workstation is equipped with a safety grating, and if the equipment is touched within the safe range, it will immediately stop working. 4. One time punching and forming of electrode |
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Conveying mechanism |
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1. The tension of PET film is controlled by a low friction cylinder by pulling the floating roller with a cylinder; |
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Electrode handling mechanism |
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1. The electrode handling mechanism is driven by a servo motor with precision ball screw, ensuring precise positioning; Using suction cups to transport electrodes effectively protects them; |
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Dust removal mechanism |
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1. After the electrode is output through PET film, the PET film is subjected to dust removal at the brush station; 2. The dust box is connected to a fan and collected in a dust bag. |
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Magazine mechanism |
1. Manual retrieval type magazine; 2. The side of the magazine is equipped with a fiber optic detection electrode height, which controls the lifting mechanism to lift the electrode to ensure that it is at the same height, ensuring reliable suction of the electrode by the robotic arm; 3. Install a full material detection sensor, and when the electrodes in the magazine stack to the sensing height, an alarm prompts manual removal of the material box |
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Electric control system |
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1. Human machine interface control, easy to operate, adjustable speed parameters, with fault location display function; Equipped with manual and automatic operation functions, fault alarm function, and three color light alarm; The software system has a reliable interlocking relationship between the various application units that have a logical relationship of actions before and after, which prevents misoperation and avoids danger; Whether in automatic or manual mode, the sequence of forward and backward actions within each application unit is interlocked |
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Rack cover |
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1. The rack is made of high-strength square steel pipes welded together, and the surface is treated with baking paint. 2. The whole machine is enclosed with a sheet metal cover to ensure that the electrode is formed in a closed space; At the same time, a protective switch is installed on the outer cover door to ensure the safety of employees during operation. |
II. Equipment Technical Parameters
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Item |
Spec. |
Remarks |
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L(mm) |
Rolled electrode |
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W(mm) |
≤300 |
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T(mm) |
0.08-0.2 |
4.1. Adaptable specifications of the electrode
4.2 Technical parameters
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Name |
Parameters |
Remarks |
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Cutting accuracy (mm) |
≤±0.2mm |
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Feeding accuracy |
≤0.05 |
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Horizontal correction accuracy |
±0.5 |
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Burr length (mm) |
≤0.1 |
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Work efficiency (ppm) |
10-20/minute (one in one out) |
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Number of pieces stored in the magazine |
Automatically set according to customer requirements |
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Ambient temperature |
20~35℃ |
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Relative humidity |
5~55%HR |
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Environmental cleanliness |
No less than 100000 levels, with no corrosive gases, liquids, or explosive gases present on site |
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Compressed air |
0.5~0.7Mpa(4-6kgf/cm2),the flow rate of each compressed air unit is 50L/min, with a utilization rate of 80% |
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Power supply |
Single phase AC220V, 2KVA, voltage fluctuation range: ± 10% |
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Power (KW) |
3KW |
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Equipment dimensions (mm) |
≈L3170*W1430*H2260mm |
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Weight (kg) |
≈2000KG |
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Warranty |
1 year warranty, lifetime maintenance |
III. Equipment Installation Dimensions![]()
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Contact Person: Ekain Zhang
Tel: +8618669965529
Fax: 86-0539-8067529